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Dennis Hansen in Oshkosh WI has produced D gears from the original Mercury drawings and specs. I don't know if he has any left and I regret that I can't find my contact info for him.
In addition to new D gearsets, Dennis Hansen also has, in stock, Mercury ‘D’ gearcase square O-rings and replacement water pump impellers for both the D and A, B, C, 25SS gearcases:
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